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With continuously increasing concern for the emissions from two-stroke engines including regulated hydrocarbon (HC) and oxides of nitrogen (NOx) emissions, non-road engines are implementing proven technologies from the on-road market. For example, four stroke diesel generators now include additional internal exhaust gas recirculation (EGR) via an intake/exhaust valve passage. EGR can offer benefits of reduced HC, NOx, and may even improve combustion stability and fuel efficiency. In addition, there is particular interest in use of natural gas as fuel for home power generation. This paper examines exhaust throttling applied to the Helmholtz resonator of a two-stroke, port injected, natural gas engine. The 34 cc engine was air cooled and operated at wide-open throttle (WOT) conditions at an engine speed of 5400 RPM with fueling adjusted to achieve maximum brake torque. Exhaust throttling served as a method to decrease the effective diameter of the outlet of the convergent cone.

Gaseous and particulate emissions from heavy-duty vehicles are affected by fuel types, vehicle/engine parameters, driving characteristics, and environmental conditions. Transient chassis tests were conducted on twenty-six heavy-duty vehicles fueled with methanol, compressed natural gas (CNG), #1 diesel, and #2 diesel, using West Virginia University (WVU) Transportable Heavy-Duty Vehicle Emissions Testing Laboratory. The vehicles were operated on the central business district (CBD) testing cycle, and regulated emissions of carbon monoxide (CO), total hydrocarbon (HC), nitrogen oxides (NOx), and particulate matter (PM) were measured. Comparisons of regulated emissions results revealed that the vehicles powered on methanol and CNG produced much lower particulate emissions than the conventionally fueled vehicles.

The West Virginia University (WVU) Transportable Heavy-Duty Vehicle Emissions Testing Laboratory was employed to conduct chassis dynamometer tests in the field to measure the exhaust emissions from heavy-duty buses and trucks. This laboratory began operation in the field in January, 1992. During the period January, 1992 through June, 1993, over 150 city buses, trucks, and tractors operated by 18 different authorities in 11 states were tested by the facility. The tested vehicles were powered by 14 different types of engines fueled with natural gas (CNG or LNG), methanol, ethanol, liquified petroleum gas (LPG), #2 diesel, and low sulfur diesel (#1 diesel or Jet A). Some of the tested vehicles were equipped with exhaust after-treatment systems. In this paper, a total of 12 CNG-fueled and #2 diesel-fueled transit buses equipped with Cummins L-10 engines, were chosen for investigation.

Results of a research effort directed towards identifying and measuring the genotoxic properties of respirable particulate matter involved in mining exposures, especially those which may synergistically affect genotoxic hazard, are presented. Particulate matter emissions from a direct injection diesel engine have been sampled and assayed to determine the genotoxic potential as a function of engine operating conditions. Diesel exhaust from a Caterpillar 3304 diesel engine, representative of the ones found in underground mines, rated 100 hp at 2200 rpm is diluted in a multi-tube mini-dilution tunnel and the particulate matter is collected on 70 mm fluorocarbon coated glass fiber filters as well as on 8″ x 10″ hi-volume filters. A six mode steady state duty cycle was used to relate engine operating conditions to the genotoxic potential.

Repeatable measurement of real-world heavy-duty diesel truck emissions requires the use of a chassis dynamometer with a test schedule that reasonably represents actual truck use. A new Heavy Heavy-Duty Diesel Truck (HHDDT) schedule has been created that consists of four modes, termed Idle, Creep, Transient and Cruise. The effect of driving style on emissions from the Transient Mode was studied by driving a 400 hp Mack tractor at 56,000 lbs. test weight in fashions termed “Medium”, “Good”, “Bad”, “Casual” and “Aggressive”. Although there were noticeable differences in the actual speed vs. time trace for these five styles, emissions of the important species oxides of nitrogen (NOx) and particulate matter (PM), varied little with a coefficient of variation (COV) of 5.13% on NOX and 10.68% on PM. Typical NOx values for the HHDDT Transient mode ranged from 19.9 g/mile to 22.75 g/mile. The Transient mode which was the most difficult mode to drive, proved to be repeatable.

When heavy-duty truck emissions rates are expressed in distance-specific units (such as g/mile), average speed and the degree of transient behavior of the vehicle activity can affect the emissions rate. Previous one-dimensional studies have shown some correlation of distance-specific emissions rates between cycles. This paper reviews emissions data sets from the 5-mode CARB Heavy Heavy-Duty Diesel Truck (HHDDT) Schedule, the Heavy Duty Urban Dynamometer Driving Schedule (UDDS) and an inspection and maintenance cycle, known as the AC5080. A heavy-duty chassis dynamometer was used for emissions characterization along with a full-scale dilution tunnel. The vehicle test weights were simulated at 56,000 lbs. Two-dimensional correlations were used to predict the emissions rate on one mode or cycle from the rates of two other modes or cycles.

Increasingly stringent oxides of nitrogen (NOx) and particulate matter (PM) regulations worldwide have prompted considerable activity in developing emission control technology to reduce the emissions of these two constituents from heavy-duty diesel engines. NOx has come under particular scrutiny by regulators in the US and in Europe with the promulgation of very stringent regulation by both the US Environmental Protection Agency (EPA) and the European Union (EU). In response, heavy-duty engine manufacturers are considering Selective Catalytic Reduction (SCR) as a potential NOx reduction option. While SCR performance has been well established through engine dynamometer evaluation under laboratory conditions, there exists little data characterizing SCR performance under real-world operating conditions over time. This project evaluated the field performance of ten SCR units installed on heavy-duty Class 8 highway and refuse trucks.

Emissions from diesel engines, particularly NOx and TPM emissions are harmful to the environment. Reduction of NOx emissions from diesel engines is of increasing concern. In 1998, a novel approach called Selective NOx Recirculation (SNR) was used to reduce NOx emissions in diesel engines. The SNR concept relies on two major parts, one to collect the NOx emissions from the exhaust by an adsorber, and another to decompose NOx using the in-cylinder combustion process by injecting the collected NOx emissions into the intake manifold at an elevated concentration. This paper deals with the destruction rates during the combustion process. A 1992 DDC series 60, 350 hp, 12.7 liter engine was connected to a 500 hp DC dynamometer. A full-scale dilution tunnel and analyzers capable of measuring continuous NOx, CO2, CO, HC, and PM in the exhaust were used.

Understanding the nitric oxide (NO) conversion process plays a major role in optimizing the Selective NOX Recirculation (SNR) technique. SNR has been proven in gasoline and diesel engines, with up to 90% NOX conversion rates being achieved. This technique involves adsorbing NOX from an exhaust stream, then selectively desorbing the NOX into a concentrated NOX stream, which is fed back into the engine's intake, thereby converting a percentage of the concentrated NOX stream into harmless gases. The emphasis of this paper is on the unique chemical kinetic modeling problem that occurs with high concentrations of NOX in the intake air of a spark ignited natural gas engine with SNR. CHEMKIN, a chemical kinetic solver software package, was used to perform the reaction modeling. A closed homogeneous batch reactor model was used to model the fraction of NOX versus time for varying initial conditions and constants.

Emissions from trucks and buses equipped with Caterpillar dual-fuel natural gas (DFNG) engines were measured at two chassis dynamometer facilities: the West Virginia University (WVU) Transportable Emissions Laboratory and the Los Angeles Metropolitan Transportation Authority (LA MTA). Emissions were measured over four different driving cycles. The average emissions from the trucks and buses using DFNG engines operating in dual-fuel mode showed the same trends in all tests - reduced oxides of nitrogen (NOx) and particulate matter (PM) emissions and increased hydrocarbon and carbon monoxide (CO) emissions - when compared to similar diesel trucks and buses. The extent of NOx reduction was dependent on the type of test cycle used.

The emissions reduction benefits of Fischer-Tropsch (FT) diesel fuel have been shown in several recent published studies in both engine testing and in-use vehicle testing. FT diesel fuel shows significant advantages in reducing regulated engine emissions over conventional diesel fuel primarily to: its zero sulfur specification, implying reduced particulate matter (PM) emissions, its relatively lower aromaticity, and its relatively high cetane rating. However, the actual effect of FT diesel formulation on the in-cylinder combustion characteristics of unmodified modern heavy-duty diesel engines is not well documented. As a result, a Navistar T444E (V8, 7.3 liter) engine, instrumented for in-cylinder pressure measurement, was installed on an engine dynamometer and subjected to steady-state emissions measurement using both conventional Federal low sulfur pump diesel and a natural gas-derived FT fuel.

Alternative compression ignition engine fuels are of interest both to reduce emissions and to reduce U.S. petroleum fuel demand. A Malaysian Fischer-Tropsch gas-to-liquid fuel was compared with California #2 diesel by characterizing emissions from over the road Class 8 tractors with Caterpillar 3176 engines, using a chassis dynamometer and full scale dilution tunnel. The 5-Mile route was employed as the test schedule, with a test weight of 42,000 lb. Levels of oxides of nitrogen (NOx) were reduced by an average of 12% and particulate matter (PM) by 25% for the Fischer-Tropsch fuel over the California diesel fuel. Another distillate fuel produced catalytically from Fischer-Tropsch products originally derived from natural gas by Mossgas was also compared with 49-state #2 diesel by characterizing emissions from Detroit Diesel 6V-92 powered transit buses, three of them equipped with catalytic converters and rebuilt engines, and three without.

This paper examines the energy pathways of a 29cc air-cooled two-stroke engine operating on natural gas with different exhaust geometries. The engine was operated at wide-open-throttle at a constant speed of 5400 RPM with ignition adjusted to yield maximum brake torque while the fueling was adjusted to examine both rich and lean combustion. The exhaust configurations examined included an off-the-shelf (OTS) model and two other custom models designed on Helmholtz resonance theory. The custom designs included both single and multi-cone features. Out of the three exhaust systems tested, the model with maximum trapping efficiency showed a higher overall efficiency due to lower fuel short-circuiting and heat transfer. The heat transfer rate was shown to be 10% lower on the new designs relative to OTS model.

Our research focused on the assessment of fuel variation effects on performance of a 34 cc two-stroke, natural gas combustion engine designed for use as the prime mover in either slider-crank or novel linear generator applications. Nearly two-thirds of US homes have either natural gas or liquefied petroleum gas available at low pressures. We tested the engine with three different natural gas blends, pure methane, and pure propane. In order to reduce fuel compression power, we modified the engine to use low-pressure direct injection (LPDI) of gaseous fuels. We examined regulated gaseous emissions, greenhouse gas emissions, and combustion trends over a range of delivered air fuel ratios. Start of Injection (SOI) occurred at either 180 or 190 CA BTDC and efficiency improved by reducing fuel slip. However, for natural gas blends, the predominant emissions were methane - a potent greenhouse gas.

Performance of a natural gas two-stroke engine incorporated in a 1-kW free-piston oscillating Linear Engine Alternator (LEA) - a household electricity generator - was investigated under different resonant frequencies for pre-design phase purposes. To increase the robustness, power density, and thermal efficiencies, the crank mechanism in free-piston LEA is omitted and all moving parts of the generator operate at a fixed resonant frequency. Flexure springs are the main source of the LEA’s stiffness and the mass-spring dynamics dominates the engine’s speed. The trade-off between the engine’s performance, mass-spring system limits, and power and efficiency targets versus the LEA speed is very crucial and demands a careful investigation specifically at the concept design stages to find the optimum design parameters and operating conditions. CFD modeling was performed to analyze the effects of resonant frequency on the engine’s gas exchange behavior.

Hybrid-electric transit buses offer benefits over conventional transit buses of comparable capacity. These benefits include reduced fuel consumption, reduced emissions and the utilization of smaller engines. Factors allowing for these benefits are the use of regenerative braking and reductions in engine transient operation through sophisticated power management systems. However, characterization of emissions from these buses represents new territory: the whole vehicle must be tested to estimate real world tailpipe emissions levels and fuel economy. The West Virginia University Transportable Heavy Duty Emissions Testing Laboratories were used to characterize emissions from diesel hybrid-electric powered as well as diesel and natural gas powered transit buses in Boston, MA and New York City.

Biodiesel may be derived from either plant or animal sources, and is usually employed as a compression ignition fuel in a blend with petroleum diesel (PD). Emissions differences between vehicles operated on biodiesel blends and on diesel have been published previously, but data do not cover the latest engine technologies. Prior studies have shown that biodiesel offers advantages in reducing particulate matter, with either no advantage or a slight disadvantage for oxides of nitrogen emissions. This paper describes a recent study on the emissions impact of two biodiesel blends B20A, made from 20% animal fat (tallow) biodiesel and 80% PD, and B20B, obtained from 20% soybean biodiesel and 80% PD. These blends used the same PD fuel for blending and were contrasted with the same PD fuel as a reference. The research was conducted on a 2007 medium heavy-duty diesel truck (MHDDT), with an engine equipped with Exhaust Gas Recirculation (EGR) and a Diesel Particulate Filter (DPF).

Although diesel engines still power most of the heavy-duty transit buses in the United States, many major cities are also operating fleets where a significant percentage of buses is powered by lean-burn natural gas engines. Emissions from these buses are often expressed in distance-specific units of grams per mile (g/mile) or grams per kilometer (g/km), but the driving cycle or route employed during emissions measurement has a strong influence on the reported results. A driving cycle that demands less energy per unit distance than others results in higher fuel economy and lower distance-specific oxides of nitrogen emissions. In addition to energy per unit distance, the degree to which the driving cycle is transient in nature can also affect emissions.

Transit agencies across the United States operate bus fleets primarily powered by diesel, natural gas, and hybrid drive systems. Passenger loading affects the power demanded from the engine, which in turn affects distance-specific emissions and fuel consumption. Analysis shows that the nature of bus activity, taking into account the idle time, tire rolling resistance, wind drag, and acceleration energy, influences the way in which passenger load impacts emissions. Emissions performance and fuel consumption from diesel and natural gas powered buses were characterized by the West Virginia University (WVU) Transportable Emissions Testing Laboratory. A comparison matrix for all three bus technologies included three common driving cycles (the Braunschweig Cycle, the OCTA Cycle, and the ADEME-RATP Paris Cycle). Each bus was tested at three different passenger loading conditions (empty weight, half weight, and full weight).

Most transient heavy duty diesel emissions data in the USA have been acquired using the Federal Test Procedure (FTP), a heavy-duty diesel engine transient test schedule described in the US Code of Federal Regulations. The FTP includes both urban and freeway operation and does not provide data separated by driving mode (such as rural, urban, freeway). Recently, a four-mode engine test schedule was created for use in the Advanced Collaborative Emission Study (ACES), and was demonstrated on a 2004 engine equipped with cooled Exhaust Gas Recirculation (EGR). In the present work, the authors examined emissions using these ACES modes (Creep, Cruise, Transient and High-speed Cruise) and the FTP from a Detroit Diesel Corporation (DDC) Series 60 1992 12.7 liter pre-EGR engine. The engine emissions were measured using full exhaust dilution, continuous measurement of gaseous species, and filter-based Particulate Matter (PM) measurement.